Technological equipment definition GOST 3.1109. Unified system of technological documentation
INTERSTATE STANDARD
UNIFIED SYSTEM OF TECHNOLOGICAL DOCUMENTATION
TERMS AND DEFINITIONS OF MAIN
CONCEPTS
Edition (February 2012) with Change No. 1, approved in May 1984 (IUS 8-84), Amendment (IUS 6-91)
By Decree of the USSR State Committee on Standards dated July 30, 1982 No. 2988, the introduction date was set
01.01.83
This standard establishes the terms and definitions of basic concepts used in science, technology and production in the field of technological processes for the manufacture and repair of mechanical engineering and instrument making products.
The terms established by the standard are mandatory for use in all types of documentation, scientific, technical, educational and reference literature.
Terms and definitions of technological processes and operations used in individual industries are established in industry standards in accordance with this standard.
There is one standardized term for each concept. The use of synonymous terms of a standardized term is prohibited. Synonyms that are unacceptable for use are given in the standard as a reference and are designated “NDP”.
For individual standardized terms, the standard provides short forms for reference, which are allowed to be used in cases that exclude the possibility of their different interpretation.
Established definitions can, if necessary, be changed in the form of presentation, without violating the boundaries of concepts.
The standard provides foreign equivalents for a number of standardized terms in German (D), English (E) and French (F) as reference.
The standard provides alphabetical indexes of the terms it contains in Russian and their foreign equivalents.
The standard contains an annex containing terms characterizing the production process.
Standardized terms are in bold, their short forms are in light, and invalid synonyms are in italics.
GENERAL CONCEPTS
1. Technological process D. Technologischer Prozeß Fertigungsablauf E. Manufacturing process F. Precédé de fabrication |
Part of the production process containing targeted actions to change and (or) determine the state of the subject of labor. Notes: 1. The technological process can be related to the product, its component or to methods of processing, shaping and assembly. 2. Objects of labor include blanks and products. |
2. Technological operation Operation D.Operation; Arbeitsgang |
A completed part of a technological process performed at one workplace |
3. Technological method |
A set of rules that determine the sequence and content of actions when performing shaping, processing or assembly, movement, including technical control, testing in the technological process of manufacturing or repair, established without regard to the name, standard size or design of the product |
4. Technological base D. Technologische Basis |
A surface, combination of surfaces, axis, or point used to determine the position of an object of labor during the manufacturing process. Note. A surface, a combination of surfaces, an axis or a point belongs to the object of labor. |
5. Surface to be processed D. Zu bearbeitende Flache |
The surface to be exposed during the treatment process. |
6. Technological document Document D. Technologisches Document |
A graphic or text document that, alone or in combination with other documents, defines the technological process or operation of manufacturing a product |
7. Preparation of a technological document Document preparation |
A set of procedures necessary for the preparation and approval of a technological document in accordance with the procedure established at the enterprise. Note. Preparation of a document includes its signing, approval, etc. |
TECHNOLOGICAL DOCUMENTATION
Completeness of technological documents |
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8. Set of technological process (operation) documents Set of process (operation) documents |
A set of technological documents necessary and sufficient to perform a technological process (operation) |
9. Set of technological documentation Documentation set |
A set of sets of technological process documents and individual documents necessary and sufficient to carry out technological processes in the manufacture and repair of a product or its components |
10. Set of design technological documentation Set of project documentation |
A set of technological documentation intended for use in the design or reconstruction of an enterprise |
11. Standard set of technological process (operation) documents Standard set of process (operation) documents |
A set of technological documents established in accordance with the requirements of the standards of the state standardization system |
Level of detail in the description of technological processes |
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12. Route description of the technological process Route description of the process NDP. Route summary |
An abbreviated description of all technological operations in the route map in the sequence of their execution without indicating transitions and technological modes |
13. Operational description of the technological process Operational description of the process NDP. Operational Statement |
A complete description of all technological operations in the sequence of their execution, indicating transitions and technological modes |
14. Route and operational description of the technological process Route and operational description of the process NDP. Route and operational presentation |
An abbreviated description of technological operations in the route map in the sequence of their execution with a full description of individual operations in other technological documents |
TECHNOLOGICAL PROCESSES AND OPERATIONS
Organization of production |
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15. Single technological process Unit process NDP. Special technological process |
The technological process of manufacturing or repairing a product of the same name, standard size and design, regardless of the type of production |
16. Typical technological process Typical process D. Technologichere |
The technological process of manufacturing a group of products with common design and technological features |
17. Group technological process Group process D. Technologischer |
The technological process of manufacturing a group of products with different design, but common technological features |
18. Typical technological operation Typical operation D. Typenarbeitsgang |
A technological operation characterized by the unity of content and sequence of technological transitions for a group of products with common design and technological features |
19. Group technological operation Group operation D.Gruppenarbeitsgang |
Technological operation of joint production of a group of products with different design, but common technological features |
Methods of processing, shaping, assembly and control |
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20. Shaping E. Primary forming F.Formage initial |
Manufacturing a workpiece or product from liquid, powder or fiber materials |
21. Casting NDP. Casting |
Manufacturing a workpiece or product from a liquid material by filling it with a cavity of given shapes and sizes, followed by hardening |
22. Molding |
Shaping from a powder or fiber material by filling it into a cavity of specified shapes and sizes, followed by compression |
23. Sintering |
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24. Treatment |
An action aimed at changing the properties of an object of labor when performing a technological process |
25. Draft treatment |
Processing, as a result of which the main part of the allowance is removed |
26. Finishing treatment |
Processing, as a result of which the specified dimensional accuracy and roughness of the processed surfaces are achieved |
27. Mechanical treatment |
Pressure or cutting processing |
28. Uncover material |
Dividing material into separate pieces |
29. Treatment pressure |
Processing involving plastic deformation or separation of a material. Note. The material is separated by pressure without the formation of chips |
30. Forging |
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31. Stamping |
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32. Superficial plastic deformation |
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33. Treatment cutting F. Usage par enlevément de matiere |
Processing consisting of the formation of new surfaces by separating the surface layers of the material to form chips. Note. The formation of surfaces is accompanied by deformation and destruction of the surface layers of the material. |
34. Thermal treatment Heat treatment D. Thermische Behandlung E. Heat treatent F. Traitement thermique |
Processing, which consists in changing the structure and properties of the workpiece material due to thermal influences |
35. Electrophysical treatment D. Elektrophysiches Abtragen E.Electrophysical machining F.Using electrophysique |
Processing consisting of changing the shape, size and (or) surface roughness of a workpiece using electrical discharges, magnetostriction effect, electronic or optical radiation, plasma jet |
36. Electrochemical treatment D. Elektrochemisches Abtragen E. Electrochemical machining F.Usinage électrochimique |
Processing that involves changing the shape, size and (or) surface roughness of a workpiece due to the dissolution of its material in an electrolyte under the influence of an electric current |
37. Electrotype D.Galvanoplastik E. Galvanoplastics F.Galvanoplastic |
Shaping from a liquid material by deposition of metal from a solution under the influence of an electric current |
38. Locksmith treatment |
Processing carried out with hand tools or hand-operated machines |
39. Assembly |
Formation of connections between product components. Notes: 1. An example of assembly types is riveting, welding of workpieces, etc. 2. The connection can be detachable or permanent |
40. Installation |
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41. Welding |
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42. Riveting |
Formation of permanent connections using rivets |
43. Soldering |
* Lost force in the territory of the Russian Federation in terms of paragraphs. 5, 7, 14 - 16, 18, 26, 29, 30, 32 - 35, 39, 40, 54, 59 - 64, 66, 69, 71, 73 - 75, 84, 85, 97, 100, from 01.07 .2010 use GOST R ISO 857-2-2009. |
44. Gluing |
Formation of permanent joints using glue |
45. Application coatings |
Processing consisting of the formation of a surface layer of foreign material on the workpiece. Note. Examples of coating applications include painting, anodizing, oxidizing, plating, etc. |
46. Technical control Control |
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47. Process control Process control (Changed edition, Amendment No. 1). |
Monitoring modes, characteristics, process parameters |
48.Marking |
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49.Packaging |
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50.Conservation |
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51. Depreservation (Changed edition, Amendment No. 1). |
ELEMENTS OF TECHNOLOGICAL OPERATIONS
52. Technological transition E. Manufacturing step F. Phase de travail |
A completed part of a technological operation, performed by the same means of technological equipment under constant technological conditions and installation |
53. Auxiliary transition E. Auxiliary step |
A completed part of a technological operation, consisting of human and (or) equipment actions that are not accompanied by a change in the properties of objects of labor, but are necessary to complete a technological transition. Note. Examples of auxiliary transitions are workpiece clamping, tool changing, etc. |
54. Installation |
Part of the technological operation performed with constant fastening of the workpieces being processed or the assembly unit being assembled |
55. Position |
A fixed position occupied by a permanently fixed workpiece or assembled assembly unit together with a device relative to a tool or stationary piece of equipment when performing a certain part of the operation |
56. Basing |
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57. Consolidation D. Befestigen (Einspannen) |
Application of forces and pairs of forces to the object of labor to ensure the constancy of its position achieved during basing |
58. Worker move D. Fertigungsgang E. Manufacturing pass F. Passe de fabrication |
The completed part of a technological transition, consisting of a single movement of the tool relative to the workpiece, accompanied by a change in the shape, size, surface quality and properties of the workpiece |
59. Auxiliary move E. Auxiliary pass F. Passe auxiliaire |
The completed part of a technological transition, consisting of a single movement of the tool relative to the workpiece, necessary to prepare the working stroke |
60. Reception |
A complete set of human actions used when performing a transition or part of it and united by one purpose |
61. Setup |
Preparation of technological equipment and technological equipment for performing a technological operation. Note. Adjustments include installing the fixture, switching the speed or feed, setting the set temperature, etc. |
62. Adjustment |
Additional adjustment of technological equipment and (or) technological equipment when performing a technological operation to restore the parameter values achieved during adjustment |
CHARACTERISTICS OF THE TECHNOLOGICAL PROCESS (OPERATION)
63. Cycle technological operation Operation cycle D. Operationszyklus E. Operation cycle F. Sycle d'opération |
The calendar time interval from the beginning to the end of a periodically repeating technological operation, regardless of the number of simultaneously manufactured or repaired products |
64. Tact release E. Production time F. Tempe de production |
The time interval through which products or blanks of certain names, standard sizes and designs are periodically produced |
65. Rhythm release E. Production rate F. Cadence de production |
The number of products or blanks of certain names, standard sizes and designs produced per unit of time |
66. Technological mode |
A set of values of technological process parameters in a certain time interval. Note. Process parameters include: cutting speed, feed, depth of cut, heating or cooling temperature, etc. |
67. Allowance |
A layer of material removed from the surface of the workpiece in order to achieve the specified properties of the processed surface. Note. The properties of the workpiece being processed or its surface include size, shape, hardness, roughness, etc. |
68.Operational allowance |
Allowance removed during one technological operation |
69.Intermediate allowance |
Allowance removed when performing one technological transition |
70.Stock tolerance |
The difference between the largest and smallest values of the allowance size |
71. Preparatory-final time D. Vorbereitungs-und Abschlußzeit |
The time interval spent on preparing the performer or performers and technological equipment for performing a technological operation and putting the latter in order after the end of the shift and (or) performing this operation for a batch of objects of labor |
72. Piece time E. Time per piece |
A time interval equal to the ratio of the cycle of a technological operation to the number of simultaneously manufactured or repaired products or equal to the calendar time of an assembly operation |
73. Basics time E.Direct manufacture time |
Part of the piece time spent on changing and (or) subsequent determination of the state of the subject of labor |
74. Auxiliary time E. Auxiliary time |
Part of the piece time spent on performing the techniques necessary to ensure a change and subsequent determination of the state of the subject of work. |
75. Operational time D. Operative zeit E.Base cycle time |
Part of piece time equal to the sum of main and auxiliary time |
76. Time service worker m e hundred E. Time for machine servicing |
Part of the piece time spent by the contractor on maintaining technological equipment in working condition and caring for them and the workplace |
77. Time for personal needs D. Zeit für naturliche Bedürfniße E. Time for personal needs |
Part of the piece time spent by a person on personal needs and, in case of tedious work, on additional rest |
78. Coefficient piece time |
The ratio of the time spent on the direct execution by one or more multi-machine workers of a technological operation at the workplace in question to the sum of the same costs for all technological operations performed during multi-machine maintenance |
TECHNOLOGICAL STANDARDS
79.Technologicalnorm |
Regulated value of the technological process indicator |
80.Technologicalrationing |
Establishment of technically sound standards for the consumption of production resources. Note. Production resources include energy, raw materials, materials, tools, working time, etc. |
81. Norm time E.Standard piece time |
Regulated time for performing a certain amount of work in certain production conditions by one or more performers of appropriate qualifications |
82. Norm preparatory and final time |
The standard time for preparing workers and means of production to perform a technological operation and bringing them to their original state after its completion |
83. Norm piece time |
Standard time for performing a volume of work equal to a standardization unit when performing a technological operation |
84. Norm operational time |
The time standard for performing a technological operation, which is an integral part of the piece time standard and consists of the sum of the main time standards and the auxiliary time that is not covered by it |
85. Norm main time |
The standard time to achieve the immediate goal of a given technological operation or transition to a qualitative and (or) quantitative change in the subject of labor |
86. Norm auxiliary time |
The standard time for carrying out actions that create the opportunity to perform the main work that is the goal of a technological operation or transition |
87. Unit rationing |
The number of production facilities or the number of employees for which a technical standard is established. Note. The technical standard is understood as the number of parts for which the time standard is set; the number of products for which the material consumption rate is established; the number of workers for which the production rate is set, etc. |
88. Norm production E. Standard production rate |
A regulated amount of work that must be performed per unit of time under certain organizational and technical conditions by one or more performers of appropriate qualifications |
89. Price |
The amount of remuneration to an employee per unit of work performed |
90. Tariff net |
A scale that determines the relationship between wages per unit of time and labor qualifications, taking into account the type of work and the conditions for its performance |
91. Discharge work |
Indicator characterizing labor qualifications |
TOOLS FOR IMPLEMENTING THE TECHNOLOGICAL PROCESS
92. Facilities technological equipment Equipment D. Technologische Ausrüstung |
The set of production tools necessary to carry out the technological process |
93. Technological equipment Equipment D. Fertigungsmaschinen E. Manufacturing equipment F. Equipment de fabrication |
Technological equipment in which materials or workpieces, means of influencing them, as well as technological equipment are placed to perform a certain part of the technological process. Note. Examples of process equipment are foundry machines, presses, machine tools, furnaces, galvanic baths, test benches, etc. |
94. Technological equipment Snaps E. Tooling |
Technological equipment that complements technological equipment to perform a certain part of the technological process. Note. Examples of manufacturing equipment are cutting tools, dies, fixtures, gauges, molds, models, casting molds, core boxes, etc. |
95. Device |
Technological equipment intended for installation or direction of an object of labor or tool when performing a technological operation |
96. Tool |
Technological equipment designed to influence the object of labor in order to change its condition. Note. The condition of the object of labor is determined using a measure and (or) measuring device |
SUBJECTS OF LABOR
97. Material |
The initial item of labor consumed to produce a product |
98. Basic material D. Grund material E.Basic material F. Matière premier |
Material of the original workpiece. Note. The base material refers to the material whose mass is included in the mass of the product during the technological process, for example, the material of the welding electrode, solder, etc. |
99. Auxiliary material D. Hilfsmaterial E. Auxiliary material F. Matière auxiliaire |
Material consumed during a technological process in addition to the main material. Note. Auxiliary materials can be those consumed during coating, impregnation, welding (for example, argon), soldering (for example, rosin), hardening, etc. |
100. Semifinished E. Semi-finished product |
An object of labor subject to further processing at the consumer enterprise |
101. Blank |
An object of labor from which a part is made by changing the shape, size, surface properties and (or) material |
102. Original workpiece D.Anfangs-Rohteil E. Primary blank F. Ebauche premier |
Preparation before the first technological operation |
103. Sheet stamped product |
Part or workpiece made by sheet stamping |
104. Casting |
Product or workpiece obtained by casting technology |
105. Forging D. Schmiedestück |
A product or workpiece obtained by technological methods of forging, die forging or rolling. Notes: 1. Forged forging - a forging produced by the forging process. 2. Stamped forging - a forging produced by the technological method of volumetric stamping. 3. Rolled forging - a forging produced by the technological method of rolling from long products. |
106. Product |
* GOST R 50779.10-2000, GOST R 50779.11-2000 are in force on the territory of the Russian Federation. |
107. Accessories product |
A product of the supplier company, used as an integral part of the product produced by the manufacturer. Note. The components of a product can be parts and assembly units |
108. Typical product D. Typenwerkstück E. Typified workpiece |
A product belonging to a group of products of a similar design, which has the largest number of design and technological features of this group |
109. Assembly set F. Jeu de montage |
A group of product components that must be brought to the workplace to assemble the product or its component |
ALPHABETIC INDEX OF TERMS IN RUSSIAN LANGUAGE
Technological base |
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Basing |
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Preparatory and final time |
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Time is piecemeal |
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Basic time |
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Auxiliary time |
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Operational time |
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Workplace service time |
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Time for personal needs |
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Electrotype |
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Surface plastic deformation |
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Document |
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Technological document |
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Stock tolerance |
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Standardization unit |
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Blank |
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Initial blank |
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Consolidation |
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Product |
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Product component |
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Sheet stamped product |
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Standard product |
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Route presentation |
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Outline of route and operational |
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Operational presentation |
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Tool |
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Documentation set |
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Set of technological process (operation) documents |
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Set of process (operation) documents |
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Standard set of technological process (operation) documents |
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Standard set of process (operation) documents |
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Set of project documentation |
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Set of technological documentation |
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Set of design technological documentation |
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Assembly kit |
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Conservation |
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Control |
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Process control |
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Technical control |
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Process control |
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Piece time coefficient |
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Casting |
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Marking |
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Material |
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Main material |
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Auxiliary material |
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Technological method |
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Installation |
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Setup |
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Coating |
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Technological norm |
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Technical standardization |
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Standard time |
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Auxiliary time norm |
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Production rate |
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Basic time norm |
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Operating time norm |
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Norm of preparatory and final time |
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Standard piece time |
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Equipment |
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Technological equipment |
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Treatment |
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Rough processing |
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Finishing processing |
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Mechanical processing |
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Pressure treatment |
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Machining |
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Metalworking processing |
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Thermal treatment |
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Electrophysical processing |
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Electrochemical processing |
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Operation |
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Group operation |
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Technological operation |
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Typical technological operation |
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Technological group operation |
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Typical operation |
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Route description of the process |
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Description of the route-operational process |
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Operational process description |
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Description of the technological process route |
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Operational description of the technological process |
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Description of the technological process, route and operational |
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Equipment |
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Technological equipment |
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Casting |
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Casting |
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Document preparation |
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Preparation of a technological document |
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Soldering |
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Technological transition |
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Transition auxiliary |
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Surface processed |
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Position |
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Adjustment |
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Forging |
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Semifinished |
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Reception |
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Allowance |
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Operating allowance |
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Intermediate allowance |
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Device |
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Group process |
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Single process |
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Technological process |
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Single technological process |
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Special technological process |
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Standard technological process |
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Technological group process |
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Typical process |
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Job category |
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Depreservation |
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Cutting the material |
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Price |
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Technological mode |
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Rhythm of release |
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Assembly |
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Welding |
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Tariff grid |
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Gluing |
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Sintering |
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Equipment |
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Technological equipment |
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Release stroke |
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Heat treatment |
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Packaging |
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Installation |
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Shaping |
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Molding |
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Auxiliary stroke |
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Working progress |
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Operation cycle |
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Process cycle |
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Stamping |
IN GERMAN
Befestigen (Einspannen) |
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Elektrochemisches Abtragen |
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Elektrophysiches Abtragen |
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Fertigungsmaschinen |
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Gruppenarbeitsgang |
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Operation; Arbeitsgang |
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Operationszyklus |
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Technologischer Prozeß, Fertigungsablauf |
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Technologische Basis |
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Technologisches Document |
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Technologischer Typenprozeß |
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Technologischer Gruppenprozeß |
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Thermische Behandlung |
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Technologische Ausrüstung |
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Typenarbeitsgang |
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Vorbereitungs- und Abschlußzeit |
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Zeit für naturliche Bedürfniße |
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Zu bearbeitende Fläche |
ALPHABETICAL INDEX OF EQUIVALENT TERMS
IN ENGLISH
Auxiliary material |
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Direct manufacture time |
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Electrochemical machining |
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Electrophysical machining |
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Manufacturing equipment |
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Manufacturing pass |
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Manufacturing process |
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Manufacturing step |
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Semi-finished product |
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Standard piece time |
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Standard production rate |
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Time for machine servicing |
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Time for personal needs |
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Typified workpiece |
ALPHABETICAL INDEX OF EQUIVALENT TERMS
IN FRENCH
Cadence de production |
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Cycle d'opération |
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Ebauche premier |
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Equipment de fabrication |
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Mathiere auxiliaire |
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Matiére premier |
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Passe auxiliaire |
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Passe de fabrication |
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Phase de travail |
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Precéde de fabrication |
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Tempe de production |
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Traitement thermal |
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Usage électrochimique |
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Use of electrophysique |
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Usage par enlevément de matiere |
TERMS CHARACTERIZING THE PRODUCTION PROCESS
GOST 3.1109-82
INTERSTATE STANDARD
UNIFIED SYSTEM OF TECHNOLOGICAL DOCUMENTATION
TERMS AND DEFINITIONS OF MAIN
CONCEPTS
Edition (February 2012) with Change No. 1, approved in May 1984 (IUS 8-84), Amendment (IUS 6-91)
By Decree of the USSR State Committee on Standards dated July 30, 1982 No. 2988, the introduction date was set
01.01.83
This standard establishes the terms and definitions of basic concepts used in science, technology and production in the field of technological processes for the manufacture and repair of mechanical engineering and instrument making products.
The terms established by the standard are mandatory for use in all types of documentation, scientific, technical, educational and reference literature.
Terms and definitions of technological processes and operations used in individual industries are established in industry standards in accordance with this standard.
There is one standardized term for each concept. The use of synonymous terms of a standardized term is prohibited. Synonyms that are unacceptable for use are given in the standard as a reference and are designated “NDP”.
For individual standardized terms, the standard provides short forms for reference, which are allowed to be used in cases that exclude the possibility of their different interpretation.
Established definitions can, if necessary, be changed in the form of presentation, without violating the boundaries of concepts.
The standard provides foreign equivalents for a number of standardized terms in German (D), English (E) and French (F) as reference.
The standard provides alphabetical indexes of the terms it contains in Russian and their foreign equivalents.
The standard contains an annex containing terms characterizing the production process.
Standardized terms are in bold, their short forms are in light, and invalid synonyms are in italics.
GENERAL CONCEPTS
1. Technological process D. Technologischer Prozeß Fertigungsablauf E. Manufacturing process F. Precédé de fabrication | Part of the production process containing targeted actions to change and (or) determine the state of the subject of labor. Notes: 1. The technological process can be related to the product, its component or to methods of processing, shaping and assembly. 2. Objects of labor include blanks and products. |
2. Technological operation Operation D.Operation; Arbeitsgang | A completed part of a technological process performed at one workplace |
3. Technological method | A set of rules that determine the sequence and content of actions when performing shaping, processing or assembly, movement, including technical control, testing in the technological process of manufacturing or repair, established without regard to the name, standard size or design of the product |
4. Technological base D. Technologische Basis | A surface, combination of surfaces, axis, or point used to determine the position of an object of labor during the manufacturing process. Note. A surface, a combination of surfaces, an axis or a point belongs to the object of labor. |
5. Surface to be processed D. Zu bearbeitende Flache | The surface to be exposed during the treatment process. |
6. Technological document Document D. Technologisches Document | A graphic or text document that, alone or in combination with other documents, defines the technological process or operation of manufacturing a product |
Document preparation | A set of procedures necessary for the preparation and approval of a technological document in accordance with the procedure established at the enterprise. Note. Preparation of a document includes its signing, approval, etc. |
TECHNOLOGICAL DOCUMENTATION
Completeness of technological documents |
|
A set of technological documents necessary and sufficient to perform a technological process (operation) |
|
Documentation set | A set of sets of technological process documents and individual documents necessary and sufficient to carry out technological processes in the manufacture and repair of a product or its components |
A set of technological documentation intended for use in the design or reconstruction of an enterprise |
|
11. Standard set of technological process (operation) documents Standard set of process (operation) documents | A set of technological documents established in accordance with the requirements of the standards of the state standardization system |
Level of detail in the description of technological processes |
|
12. Route description of the technological process Route description of the process NDP. Route summary | An abbreviated description of all technological operations in the route map in the sequence of their execution without indicating transitions and technological modes |
13. Operational description of the technological process Operational description of the process NDP. Operational Statement | A complete description of all technological operations in the sequence of their execution, indicating transitions and technological modes |
14. Route and operational description of the technological process Route and operational description of the process NDP. Route and operational presentation | An abbreviated description of technological operations in the route map in the sequence of their execution with a full description of individual operations in other technological documents |
TECHNOLOGICAL PROCESSES AND OPERATIONS
Organization of production |
|
15. Single technological process Unit process NDP. Special technological process | The technological process of manufacturing or repairing a product of the same name, standard size and design, regardless of the type of production |
16. Typical technological process Typical process D. Technologichere | The technological process of manufacturing a group of products with common design and technological features |
17. Group technological process Group process D. Technologischer | The technological process of manufacturing a group of products with different design, but common technological features |
18. Typical technological operation Typical operation D. Typenarbeitsgang | A technological operation characterized by the unity of content and sequence of technological transitions for a group of products with common design and technological features |
19. Group technological operation Group operation D.Gruppenarbeitsgang | Technological operation of joint production of a group of products with different design, but common technological features |
Methods of processing, shaping, assembly and control |
|
20. Shaping E. Primary forming F.Formage initial | Manufacturing a workpiece or product from liquid, powder or fiber materials |
21. Casting NDP. Casting | Manufacturing a workpiece or product from a liquid material by filling it with a cavity of given shapes and sizes, followed by hardening |
22. Molding | Shaping from a powder or fiber material by filling it into a cavity of specified shapes and sizes, followed by compression |
23. Sintering | According to GOST 17359-82 |
24. Treatment | An action aimed at changing the properties of an object of labor when performing a technological process |
25. Draft treatment | Processing, as a result of which the main part of the allowance is removed |
26. Finishing treatment | Processing, as a result of which the specified dimensional accuracy and roughness of the processed surfaces are achieved |
27. Mechanical treatment | Pressure or cutting processing |
28. Uncover material | Dividing material into separate pieces |
29. Treatment pressure | Processing involving plastic deformation or separation of a material. Note. The material is separated by pressure without the formation of chips |
30. Forging | According to GOST 18970-84 |
31. Stamping | According to GOST 18970-84 |
32. Superficial plastic deformation | According to GOST 18296-72 |
33. Treatment cutting F. Usage par enlevément de matiere | Processing consisting of the formation of new surfaces by separating the surface layers of the material to form chips. Note. The formation of surfaces is accompanied by deformation and destruction of the surface layers of the material. |
34. Thermal treatment Heat treatment D. Thermische Behandlung E. Heat treatent F. Traitement thermique | Processing, which consists in changing the structure and properties of the workpiece material due to thermal influences |
35. Electrophysical treatment D. Elektrophysiches Abtragen E.Electrophysical machining F.Using electrophysique | Processing consisting of changing the shape, size and (or) surface roughness of a workpiece using electrical discharges, magnetostriction effect, electronic or optical radiation, plasma jet |
36. Electrochemical treatment D. Elektrochemisches Abtragen E. Electrochemical machining F.Usinage électrochimique | Processing that involves changing the shape, size and (or) surface roughness of a workpiece due to the dissolution of its material in an electrolyte under the influence of an electric current |
37. Electrotype D.Galvanoplastik E. Galvanoplastics F.Galvanoplastic | Shaping from a liquid material by deposition of metal from a solution under the influence of an electric current |
38. Locksmith treatment | Processing carried out with hand tools or hand-operated machines |
39. Assembly | Formation of connections between product components. Notes: 1. An example of assembly types is riveting, welding of workpieces, etc. 2. The connection can be detachable or permanent |
40. Installation | According to GOST 23887-79 |
41. Welding | According to GOST 2601-84 |
42. Riveting | Formation of permanent connections using rivets |
43. Soldering | According to GOST 17325-79 * * Lost force in the territory of the Russian Federation in terms of paragraphs. 5, 7, 14 - 16, 18, 26, 29, 30, 32 - 35, 39, 40, 54, 59 - 64, 66, 69, 71, 73 - 75, 84, 85, 97, 100, from 01.07 .2010 use GOST R ISO 857-2-2009. |
44. Gluing | Formation of permanent joints using glue |
45. Application coatings | A treatment consisting of the formation of a surface layer of foreign material on the workpiece. Note. Examples of coating applications include painting, anodizing, oxidizing, plating, etc. |
46. Technical control Control | According to GOST 16504-81 |
Process control (Changed edition, Amendment No. 1). | Monitoring modes, characteristics, process parameters |
48.Marking | According to GOST 17527-86 * |
49.Packaging | According to GOST 17527-86 * |
50.Conservation | According to GOST 5272-68 |
51. Depreservation (Changed edition, Amendment No. 1). | According to GOST 5272-68 |
ELEMENTS OF TECHNOLOGICAL OPERATIONS
52. Technological transition E. Manufacturing step F. Phase de travail | A completed part of a technological operation, performed by the same means of technological equipment under constant technological conditions and installation |
53. Auxiliary transition E. Auxiliary step | A completed part of a technological operation, consisting of human and (or) equipment actions that are not accompanied by a change in the properties of objects of labor, but are necessary to complete a technological transition. Note. Examples of auxiliary transitions are workpiece clamping, tool changing, etc. |
54. Installation | Part of the technological operation performed with constant fastening of the workpieces being processed or the assembly unit being assembled |
55. Position | A fixed position occupied by a permanently fixed workpiece or assembled assembly unit together with a device relative to a tool or stationary piece of equipment when performing a certain part of the operation |
56. Basing | According to GOST 21495-76 |
57. Consolidation D. Befestigen (Einspannen) | Application of forces and pairs of forces to the object of labor to ensure the constancy of its position achieved during basing |
58. Worker move D. Fertigungsgang E. Manufacturing pass F. Passe de fabrication | The completed part of a technological transition, consisting of a single movement of the tool relative to the workpiece, accompanied by a change in the shape, size, surface quality and properties of the workpiece |
59. Auxiliary move E. Auxiliary pass F. Passe auxiliaire | The completed part of a technological transition, consisting of a single movement of the tool relative to the workpiece, necessary to prepare the working stroke |
60. Reception | A complete set of human actions used when performing a transition or part of it and united by one purpose |
61. Setup | Preparation of technological equipment and technological equipment for performing a technological operation. Note. Adjustments include installing the fixture, switching the speed or feed, setting the set temperature, etc. |
62. Adjustment | Additional adjustment of technological equipment and (or) technological equipment when performing a technological operation to restore the parameter values achieved during adjustment |
CHARACTERISTICS OF THE TECHNOLOGICAL PROCESS (OPERATION)
63. Cycle technological operation Operation cycle D. Operationszyklus E. Operation cycle F. Sycle d'opération | The calendar time interval from the beginning to the end of a periodically repeating technological operation, regardless of the number of simultaneously manufactured or repaired products |
64. Tact release E. Production time F. Tempe de production | The time interval through which products or blanks of certain names, standard sizes and designs are periodically produced |
65. Rhythm release E. Production rate F. Cadence de production | The number of products or blanks of certain names, standard sizes and designs produced per unit of time |
66. Technological mode | A set of values of technological process parameters in a certain time interval. Note. Process parameters include: cutting speed, feed, depth of cut, heating or cooling temperature, etc. |
67. Allowance | A layer of material removed from the surface of the workpiece in order to achieve the specified properties of the processed surface. Note. The properties of the workpiece being processed or its surface include size, shape, hardness, roughness, etc. |
68.Operational allowance | Allowance removed during one technological operation |
69.Intermediate allowance | Allowance removed when performing one technological transition |
70.Stock tolerance | The difference between the largest and smallest values of the allowance size |
71. Preparatory-final time D. Vorbereitungs-und Abschlußzeit | The time interval spent on preparing the performer or performers and technological equipment for performing a technological operation and putting the latter in order after the end of the shift and (or) performing this operation for a batch of objects of labor |
72. Piece time E. Time per piece | A time interval equal to the ratio of the cycle of a technological operation to the number of simultaneously manufactured or repaired products or equal to the calendar time of an assembly operation |
73. Basics time E.Direct manufacture time | Part of the piece time spent on changing and (or) subsequent determination of the state of the subject of labor |
74. Auxiliary time E. Auxiliary time | Part of the piece time spent on performing the techniques necessary to ensure a change and subsequent determination of the state of the subject of work. |
75. Operational time D. Operative zeit E.Base cycle time | Part of piece time equal to the sum of main and auxiliary time |
76. Time service worker m e hundred E. Time for machine servicing | Part of the piece time spent by the contractor on maintaining technological equipment in working condition and caring for them and the workplace |
77. Time for personal needs D. Zeit für naturliche Bedürfniße E. Time for personal needs | Part of the piece time spent by a person on personal needs and, in case of tedious work, on additional rest |
78. Coefficient piece time | The ratio of the time spent on the direct execution by one or more multi-machine workers of a technological operation at the workplace in question to the sum of the same costs for all technological operations performed during multi-machine maintenance |
TECHNOLOGICAL STANDARDS
79.Technological standard | Regulated value of the technological process indicator |
80.Technological rationing | Establishment of technically sound standards for the consumption of production resources. Note. Production resources include energy, raw materials, materials, tools, working time, etc. |
81. Norm time E.Standard piece time | Regulated time for performing a certain amount of work in certain production conditions by one or more performers of appropriate qualifications |
82. Norm preparatory and final time | The standard time for preparing workers and means of production to perform a technological operation and bringing them to their original state after its completion |
83. Norm piece time | Standard time for performing a volume of work equal to a standardization unit when performing a technological operation |
84. Norm operational time | The time standard for performing a technological operation, which is an integral part of the piece time standard and consists of the sum of the main time standards and the auxiliary time that is not covered by it |
85. Norm main time | The standard time to achieve the immediate goal of a given technological operation or transition to a qualitative and (or) quantitative change in the subject of labor |
86. Norm auxiliary time | The standard time for carrying out actions that create the opportunity to perform the main work that is the goal of a technological operation or transition |
87. Unit rationing | The number of production facilities or the number of employees for which a technical standard is established. Note. The technical standard is understood as the number of parts for which the time standard is set; the number of products for which the material consumption rate is established; the number of workers for which the production rate is set, etc. |
88. Norm production E. Standard production rate | A regulated amount of work that must be performed per unit of time under certain organizational and technical conditions by one or more performers of appropriate qualifications |
89. Price | The amount of remuneration to an employee per unit of work performed |
90. Tariff net | A scale that determines the relationship between wages per unit of time and labor qualifications, taking into account the type of work and the conditions for its performance |
91. Discharge work | Indicator characterizing labor qualifications |
TOOLS FOR IMPLEMENTING THE TECHNOLOGICAL PROCESS
92. Facilities technological equipment Equipment D. Technologische Ausrüstung | The set of production tools necessary to carry out the technological process |
93. Technological equipment Equipment D. Fertigungsmaschinen E. Manufacturing equipment F. Equipment de fabrication | Technological equipment in which materials or workpieces, means of influencing them, as well as technological equipment are placed to perform a certain part of the technological process. Note. Examples of process equipment are foundry machines, presses, machine tools, furnaces, galvanic baths, test benches, etc. |
94. Technological equipment Snaps E. Tooling | Technological equipment that complements technological equipment to perform a certain part of the technological process. Note. Examples of manufacturing equipment are cutting tools, dies, fixtures, gauges, molds, models, casting molds, core boxes, etc. |
95. Device | Technological equipment intended for installation or direction of an object of labor or tool when performing a technological operation |
96. Tool | Technological equipment designed to influence the object of labor in order to change its condition. Note. The condition of the object of labor is determined using a measure and (or) measuring device |
SUBJECTS OF LABOR
97. Material | The initial item of labor consumed to produce a product |
98. Basic material D. Grund material E.Basic material F. Matière premier | Material of the original workpiece. Note. The base material refers to the material whose mass is included in the mass of the product during the technological process, for example, the material of the welding electrode, solder, etc. |
99. Auxiliary material D. Hilfsmaterial E. Auxiliary material F. Matière auxiliaire | Material consumed during a technological process in addition to the main material. Note. Auxiliary materials can be those consumed during coating, impregnation, welding (for example, argon), soldering (for example, rosin), hardening, etc. |
100. Semifinished E. Semi-finished product | An object of labor subject to further processing at the consumer enterprise |
101. Blank | An object of labor from which a part is made by changing the shape, size, surface properties and (or) material |
102. Original workpiece D.Anfangs-Rohteil E. Primary blank F. Ebauche premier | Preparation before the first technological operation |
103. Sheet stamped product | Part or workpiece made by sheet stamping |
(Amendment). |
|
104. Casting | Product or workpiece obtained by casting technology |
105. Forging D. Schmiedestück | A product or workpiece obtained by technological methods of forging, die forging or rolling. Notes: 1. Forged forging - a forging produced by the forging process. 2. Stamped forging - a forging produced by the technological method of volumetric stamping. 3. Rolled forging - a forging produced by the technological method of rolling from long products. |
(Amendment). |
|
106. Product | According to GOST 15895-77 * * On the territory of the Russian Federation, GOST R 50779.10-2000, GOST R 50779.11-2000 are in force. |
107. Accessories product | A product of the supplier company, used as an integral part of the product produced by the manufacturer. Note. The components of a product can be parts and assembly units |
108. Typical product D. Typenwerkstück E. Typified workpiece | A product belonging to a group of products of a similar design, which has the largest number of design and technological features of this group |
109. Assembly set F. Jeu de montage | A group of product components that must be brought to the workplace to assemble the product or its component |
ALPHABETIC INDEX OF TERMS IN RUSSIAN LANGUAGE
Technological base | |
Basing | |
Preparatory and final time | |
Time is piecemeal | |
Basic time | |
Auxiliary time | |
Operational time | |
Workplace service time | |
Time for personal needs | |
Electrotype | |
Surface plastic deformation | |
Document | |
Technological document | |
Stock tolerance | |
Standardization unit | |
Blank | |
Initial blank | |
Consolidation | |
Product | |
Product component | |
Sheet stamped product | |
Standard product | |
Route presentation | |
Outline of route and operational | |
Operational presentation | |
Tool | |
Documentation set | |
Set of technological process (operation) documents | |
Set of process (operation) documents | |
Standard set of technological process (operation) documents | |
Standard set of process (operation) documents | |
Set of project documentation | |
Set of technological documentation | |
Set of design technological documentation | |
Assembly kit | |
Conservation | |
Control | |
Process control | |
Technical control | |
Process control | |
Piece time coefficient | |
Casting | |
Marking | |
Material | |
Main material | |
Auxiliary material | |
Technological method | |
Installation | |
Setup | |
Coating | |
Technological norm | |
Technical standardization | |
Standard time | |
Auxiliary time norm | |
Production rate | |
Basic time norm | |
Operating time norm | |
Norm of preparatory and final time | |
Standard piece time | |
Equipment | |
Technological equipment | |
Treatment | |
Rough processing | |
Finishing processing | |
Mechanical processing | |
Pressure treatment | |
Machining | |
Metalworking processing | |
Thermal treatment | |
Electrophysical processing | |
Electrochemical processing | |
Operation | |
Group operation | |
Technological operation | |
Typical technological operation | |
Technological group operation | |
Typical operation | |
Route description of the process | |
Description of the route-operational process | |
Operational process description | |
Description of the technological process route | |
Operational description of the technological process | |
Description of the technological process, route and operational | |
Equipment | |
Technological equipment | |
Casting | |
Casting | |
Document preparation | |
Preparation of a technological document | |
Soldering | |
Technological transition | |
Transition auxiliary | |
Surface processed | |
Position | |
Adjustment | |
Forging | |
Semifinished | |
Reception | |
Allowance | |
Operating allowance | |
Intermediate allowance | |
Device | |
Group process | |
Single process | |
Technological process | |
Single technological process | |
Special technological process | |
Standard technological process | |
Technological group process | |
Typical process | |
Job category | |
Depreservation | |
Cutting the material | |
Price | |
Technological mode | |
Rhythm of release | |
Assembly | |
Welding | |
Tariff grid | |
Gluing | |
Sintering | |
Equipment | |
Technological equipment | |
Release stroke | |
Heat treatment | |
Packaging | |
Installation | |
Shaping | |
Molding | |
Auxiliary stroke | |
Working progress | |
Operation cycle | |
Process cycle | |
Stamping |
IN GERMAN
Befestigen (Einspannen) | |
Elektrochemisches Abtragen | |
Elektrophysiches Abtragen | |
Fertigungsmaschinen | |
Gruppenarbeitsgang | |
Operation; Arbeitsgang | |
Operationszyklus | |
Technologischer Prozeß, Fertigungsablauf | |
Technologische Basis | |
Technologisches Document | |
Technologischer Typenprozeß | |
Technologischer Gruppenprozeß | |
Thermische Behandlung | |
Technologische Ausrüstung | |
Typenarbeitsgang | |
Vorbereitungs- und Abschlußzeit | |
Zeit für naturliche Bedürfniße | |
Zu bearbeitende Fläche |
ALPHABETICAL INDEX OF EQUIVALENT TERMS
IN ENGLISH
Auxiliary material | |
Direct manufacture time | |
Electrochemical machining | |
Electrophysical machining | |
Manufacturing equipment | |
Manufacturing pass | |
Manufacturing process | |
Manufacturing step | |
Semi-finished product | |
Standard piece time | |
Standard production rate | |
Time for machine servicing | |
Time for personal needs | |
Typified workpiece |
ALPHABETICAL INDEX OF EQUIVALENT TERMS
IN FRENCH
Cadence de production | |
Cycle d'opération | |
Ebauche premier | |
Equipment de fabrication | |
Mathiere auxiliaire | |
Matiére premier | |
Passe auxiliaire | |
Passe de fabrication | |
Phase de travail | |
Precéde de fabrication | |
Tempe de production | |
Traitement thermal | |
Usage électrochimique | |
Use of electrophysique | |
Usage par enlevément de matiere |
TERMS CHARACTERIZING THE PRODUCTION PROCESS
GOST 3.1109-82
Group T53
INTERSTATE STANDARD
Unified system of technological documentation TERMS AND DEFINITIONS OF BASIC CONCEPTS
Unified system for technological documentation. Terms and definitions of main concepts
MKS 01.040.01 01.110
Date of introduction 1983-01-01
By Decree of the USSR State Committee on Standards dated July 30, 1982 N 2988, the implementation date was set to 01/01/83
INSTEAD GOST 3.1109-73
EDITION (February 2012) with Change No. 1, approved in May 1984 (IUS 8-84), Amendment (IUS 6-91)
This standard establishes the terms and definitions of basic concepts used in science, technology and production in the field of technological processes for the manufacture and repair of mechanical engineering and instrument making products.
The terms established by the standard are mandatory for use in all types of documentation, scientific, technical, educational and reference literature.
Terms and definitions of technological processes and operations used in individual industries are established in industry standards in accordance with this standard.
There is one standardized term for each concept. The use of terms that are synonyms of a standardized term is prohibited. Synonyms that are unacceptable for use are given in the standard as a reference and are designated “NDP”.
For individual standardized terms, the standard provides short forms for reference, which are allowed to be used in cases that exclude the possibility of their different interpretation.
Established definitions can, if necessary, be changed in the form of presentation, without violating the boundaries of concepts.
IN The standard provides foreign equivalents for a number of standardized terms in German (D), English (E) and French (F) as reference.
IN The standard provides alphabetical indexes of the terms it contains in Russian and their foreign equivalents.
IN The standard contains an annex containing terms characterizing the production process.
Standardized terms are in bold, their short forms are in light, and invalid synonyms are in italics.
GENERAL CONCEPTS
1. Technological process |
Part of the production process, |
||
by change and (or) determination |
|||
D. Technologischer |
state of the subject of labor. |
||
Notes: |
|||
Fertigungsablauf |
1. The technological process can be |
||
referred to the product, its component |
|||
E. Manufacturing process |
or to processing methods, |
||
shaping and assembly. |
|||
2. Objects of labor include workpieces |
|||
and products. |
|||
2. Technological |
Completed part of the technological |
|
operation |
process performed on one worker |
|
Operation |
||
D.Operation; Arbeitsgang |
||
3. Technological method A set of rules that determine the sequence and content
Method of action when performing shaping, processing or assembly, movement, including technical control, testing in the technological process of manufacturing or repair, established without regard to the name, standard size or design of the product
4. Technological base A surface, combination of surfaces, axis, or point used to define
D. Technologische Basis of the position of the object of labor in the manufacturing process.
Note. A surface, a combination of surfaces, an axis or a point belongs to the object of labor.
6 . Technological Graphic or text document,
Decor |
A set of procedures necessary for |
||
technological document |
preparation and approval |
||
technological document in |
|||
Document preparation |
in accordance with the procedure established |
||
at the enterprise. |
|||
Note. To prepare the document |
|||
includes its signing, approval and |
|||
TECHNOLOGICAL DOCUMENTATION
Completeness of technological documents
8. Set of documents |
Set of technological |
||
technological process |
|||
(operations) |
to perform technological |
||
Set of process documents |
process (operation) |
||
(operations) |
|||
9. Technological kit |
A set of documents |
||
documentation |
technological processes and individual |
||
documents necessary and sufficient |
|||
Documentation set |
to perform technological |
||
processes in manufacturing and repair |
|||
product or its components |
|||
10. Design kit |
A set of technological documentation, |
||
technological |
intended for use with |
||
documentation |
design or reconstruction |
||
enterprises |
|||
Set |
design |
||
documentation |
|||
11. Standard kit |
A set of technological documents, |
||
documents |
established in accordance with |
||
technological process |
requirements of standards |
||
(operations) |
state standardization system |
||
Standard |
set |
||
documents |
process |
||
(operations) |
|||
Level of detail in the description of technological processes
13. Operational Description Full description of all technological technological process operations in their sequence
execution indicating transitions and
technological modes
Operational description of the process
NDP. Operational Statement
14. Route and operational |
Brief description of technological |
|
description of technological |
operations in the route map in |
|
process |
the sequence of their execution with |
|
a complete description of individual operations in |
||
Route and operational |
other technological documents |
|
process description |
||
NDP. Route- |
||
operational statement |
||
TECHNOLOGICAL PROCESSES AND OPERATIONS
Organization of production
15. Single |
Manufacturing process or |
|
technological process |
repair of a product of one name, |
|
standard size and design, regardless of |
||
Unit process |
type of production |
|
NDP. Special |
||
technological process |
||
Methods of processing, shaping, assembly and control
26. Finishing |
Processing resulting in |
|
the specified dimensional accuracy is achieved |
||
and roughness of the processed |
||
surfaces |
||
27. Mechanical restoration Pressure or cutting processing
30. Forging |
According to GOST 18970-84 |
|
33. Cutting |
Processing consisting of education |
|
new surfaces by separation |
||
surface layers of material with |
||
chip formation. |
||
Note. Surface formation |
||
accompanied by deformation and |
||
destruction of surface layers |
||
material. |
||
34. Heat treatment |
||
structure and properties of the workpiece material |
||
Heat treatment |
due to thermal effects |
|
D. Thermische Behandlung |
||
E. Heat treatent |
||
F. Traitement thermique |
||
35. Electrophysical |
Processing involving change |
|
treatment |
||
workpiece surface using |
||
D. Elektrophysiches Abtragen |
electrical discharges, |
|
magnetostriction effect, |
||
E. Electrophysical machining |
electronic or optical radiation, |
|
plasma jet |
||
36. Electrochemical |
Processing involving change |
|
treatment |
shape, size and (or) roughness |
|
workpiece surface due to |
||
D. Elektrochemisches Abtragen |
dissolving its material in an electrolyte |
|
E. Electrochemical machining |
under the influence of electric current |
|
GOST 3.1109-82
INTERSTATE STANDARD
UNIFIED SYSTEM OF TECHNOLOGICAL DOCUMENTATION
TERMS AND DEFINITIONS OF MAIN
CONCEPTS
IPC PUBLISHING HOUSE OF STANDARDS
Moscow
INTERSTATE STANDARD
By Decree of the USSR State Committee on Standards dated July 30, 1982 No. 2988, the introduction date was set01.01.83
This standard establishes the terms and definitions of basic concepts used in science, technology and production in the field of technological processes for the manufacture and repair of mechanical engineering and instrument making products. The terms established by the standard are mandatory for use in all types of documentation, scientific, technical, educational and reference literature. Terms and definitions of technological processes and operations used in individual industries are established in industry standards in accordance with this standard. There is one standardized term for each concept. The use of synonymous terms of a standardized term is prohibited. Synonyms that are unacceptable for use are given in the standard as a reference and are designated “NDP”. For individual standardized terms, the standard provides short forms for reference, which are allowed to be used in cases that exclude the possibility of their different interpretation. Established definitions can, if necessary, be changed in the form of presentation, without violating the boundaries of concepts. The standard provides foreign equivalents for a number of standardized terms in German (D), English (E) and French (F) as reference. The standard provides alphabetical indexes of the terms it contains in Russian and their foreign equivalents. The standard contains an annex containing terms characterizing the production process. Standardized terms are in bold, their short forms are in light, and invalid synonyms are in italics.
Definition |
|
GENERAL CONCEPTS |
|
1. Technological process Process D. Technologischer Prozeß Fertigungsablauf E. Manufacturing process F. Precédé de fabrication | Part of the production process containing targeted actions to change and (or) determine the state of the subject of labor. Notes: 1. The technological process can be related to the product, its component, or to methods of processing, shaping and assembly. 2. Objects of labor include blanks and products. |
2. Technological operation Operation D. Operation; Arbeitsgang E. Operation F. Op é ration | A completed part of a technological process performed at one workplace |
3. Technological method Method | A set of rules that determine the sequence and content of actions when performing shaping, processing or assembly, movement, including technical control, testing in the technological process of manufacturing or repair, established without regard to the name, standard size or design of the product |
4. Technological base D. Technologische Basis | A surface, combination of surfaces, axis, or point used to determine the position of an object of labor during the manufacturing process. Note. A surface, a combination of surfaces, an axis or a point belongs to the object of labor. |
5. Surface to be processed D. Zu bearbeitende Flä che | The surface to be exposed during the treatment process. |
6. Technological document Document D. Technologisches Document | A graphic or text document that, alone or in combination with other documents, defines the technological process or operation of manufacturing a product |
7. Document preparation | A set of procedures necessary for the preparation and approval of a technological document in accordance with the procedure established at the enterprise. Note. Preparation of a document includes its signing, approval, etc. |
TECHNOLOGICAL DOCUMENTATIONCompleteness of technological documents |
|
8. Set of technological process (operation) documents Set of process (operation) documents | A set of technological documents necessary and sufficient to perform a technological process (operation) |
9. Documentation set | A set of sets of technological process documents and individual documents necessary and sufficient to carry out technological processes in the manufacture and repair of a product or its components |
10. Set of design technological documentation Set of project documentation | A set of technological documentation intended for use in the design or reconstruction of an enterprise |
11. Standard set of technological process (operation) documents Standard set of process (operation) documents | A set of technological documents established in accordance with the requirements of the standards of the state standardization system |
Level of detail in the description of technological processes |
|
12. Route description of the technological process Route description of the NDP process. Route summary | An abbreviated description of all technological operations in the route map in the sequence of their execution without indicating transitions and technological modes |
13. Operational description of the technological process Operational description of the NDP process. Operational Statement | A complete description of all technological operations in the sequence of their execution, indicating transitions and technological modes |
14. Route and operational description of the technological process Route and operational description of the NDP process. Route and operational presentation | An abbreviated description of technological operations in the route map in the sequence of their execution with a full description of individual operations in other technological documents |
TECHNOLOGICAL PROCESSES AND OPERATIONSOrganization of production |
|
15. Single technological process Unit process NDP. Special technological process | The technological process of manufacturing or repairing a product of the same name, standard size and design, regardless of the type of production |
16. Typical technological process Typical process D. Technologicher Typenprozeß | The technological process of manufacturing a group of products with common design and technological features |
17. Group technological process Group process D. Technologischer Gruppenprozeß | The technological process of manufacturing a group of products with different design, but common technological features |
18. Typical technological operation Typical operation D. Typenarbeitsgang | A technological operation characterized by the unity of content and sequence of technological transitions for a group of products with common design and technological features |
19. Group technological operation Group operation D. Gruppenarbeitsgang | Technological operation of joint production of a group of products with different design, but common technological features |
Methods of processing, shaping, assembly and control |
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20. Shaping D. Urformen E. Primary forming F. Formage initial | Manufacturing a workpiece or product from liquid, powder or fiber materials |
21. Casting NDP. Casting D. Giessen E. Casting F. Fondage | Manufacturing a workpiece or product from a liquid material by filling it with a cavity of given shapes and sizes, followed by hardening |
22. Molding D. Formen E. Forming F. Formage | Shaping from a powder or fiber material by filling it into a cavity of specified shapes and sizes, followed by compression |
23. Sintering | According to GOST 17359-82 |
24. Treatment D. Bearbeitung E. Working F. Usage | An action aimed at changing the properties of an object of labor when performing a technological process |
25. Draft treatment | Processing, as a result of which the main part of the allowance is removed |
26. Finishing treatment | Processing, as a result of which the specified dimensional accuracy and roughness of the processed surfaces are achieved |
27. Mechanical treatment | Pressure or cutting processing |
28. Uncover material | Dividing material into separate pieces |
29. Treatment pressure D. Umformen E. Forming F. Formage | Processing involving plastic deformation or separation of a material. Note. The material is separated by pressure without the formation of chips |
30. Forging | According to GOST 18970-84 |
31. Stamping | According to GOST 18970-84 |
32. Superficial plastic deformation | According to GOST 18296-72 |
33. Treatment cutting Cutting D. Spanen E. Machining F. Usinage par enlevément de matiére | Processing consisting of the formation of new surfaces by separating the surface layers of the material to form chips. Note. The formation of surfaces is accompanied by deformation and destruction of the surface layers of the material. |
34. Thermal treatment Heat treatment D. Thermische Behandlung E. Heat treatent F. Traitement thermique | Processing, which consists in changing the structure and properties of the workpiece material due to thermal influences |
35. Electrophysical treatment D. Elektrophysisches Abtragen E. Electrophysical machining F. Usinage électrophysique | Processing consisting of changing the shape, size and (or) surface roughness of a workpiece using electrical discharges, magnetostriction effect, electronic or optical radiation, plasma jet |
36. Electrochemical treatment D. Elektrochemisches Abtragen E. Electrochemical machining F. Usinage électrochimique | Processing that involves changing the shape, size and (or) surface roughness of a workpiece due to the dissolution of its material in an electrolyte under the influence of an electric current |
37. Electrotype D. Galvanoplastik E. Galvanoplastics F. Galvanoplastic | Shaping from a liquid material by deposition of metal from a solution under the influence of an electric current |
38. Locksmith treatment | Processing carried out with hand tools or hand-operated machines |
39. Assembly D. Fügen E. Assembly F. Assemblage | Formation of connections between product components. Notes: 1. An example of assembly types is riveting, welding of workpieces, etc. 2. The connection can be detachable or permanent |
40. Installation | According to GOST 23887-79 |
41. Welding | According to GOST 2601-84 |
42. Riveting D. Vernieten E. Riveting F. Rivetage | Formation of permanent connections using rivets |
43. Soldering | According to GOST 17325-79 |
44. Gluing D. Kleben E. Gluing F. Collage | Formation of permanent joints using glue |
45. Application coatings D. Beschichten E. Coating F. Revètement | A treatment consisting of the formation of a surface layer of foreign material on the workpiece. Note. Examples of coating applications include painting, anodizing, oxidizing, plating, etc. |
46. Technical control Control | According to GOST 16504-81 |
47. Process control (Changed edition, Amendment No. 1). | Monitoring modes, characteristics, process parameters |
48.Marking | According to GOST 17527-86 |
49.Packaging | According to GOST 17527-86 |
50.Conservation | According to GOST 5272-68 |
51. Depreservation (Changed edition, Amendment No. 1). | According to GOST 5272-68 |
ELEMENTS OF TECHNOLOGICAL OPERATIONS |
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52. Technological transition Transition D. Arbeitsstufe E. Manufacturing step F. Phase de travail | A completed part of a technological operation, performed by the same means of technological equipment under constant technological conditions and installation |
53. Auxiliary transition D. Hilfsstufe E. Auxiliary step | A completed part of a technological operation, consisting of human and (or) equipment actions that are not accompanied by a change in the properties of objects of labor, but are necessary to complete a technological transition. Note. Examples of auxiliary transitions are workpiece clamping, tool changing, etc. |
54. Installation D.Aufspannung | Part of the technological operation performed with constant fastening of the workpieces being processed or the assembly unit being assembled |
55. Position D. Position E. Position F. Position | A fixed position occupied by a permanently fixed workpiece or assembled assembly unit together with a device relative to a tool or stationary piece of equipment when performing a certain part of the operation |
56. Basing | According to GOST 21495-76 |
57. Consolidation D. Befestigen (Einspannen) | Application of forces and pairs of forces to the object of labor to ensure the constancy of its position achieved during basing |
58. Worker move D. Fertigungsgang E. Manufacturing pass F. Passe de fabrication | The completed part of a technological transition, consisting of a single movement of the tool relative to the workpiece, accompanied by a change in the shape, size, surface quality and properties of the workpiece |
59. Auxiliary move D. Hilfsgang E. Auxiliary pass F. Passe auxiliaire | The completed part of a technological transition, consisting of a single movement of the tool relative to the workpiece, necessary to prepare the working stroke |
60. Reception D.Handgriff | A complete set of human actions used when performing a transition or part of it and united by one purpose |
61. Setup D. Einrichten E. Setting-up F. Ajustage | Preparation of technological equipment and technological equipment for performing a technological operation. Note. Adjustments include installing the fixture, switching the speed or feed, setting the set temperature, etc. |
62. Adjustment D. Nachrichten E. Resetting F. Fè ajustage | Additional adjustment of technological equipment and (or) technological equipment when performing a technological operation to restore the parameter values achieved during adjustment |
CHARACTERISTICS OF THE TECHNOLOGICAL PROCESS (OPERATION) |
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63. Cycle technological operation Operation cycle D. Operationszyklus E. Operation cycle F. Sycle d’opération | The calendar time interval from the beginning to the end of a periodically repeating technological operation, regardless of the number of simultaneously manufactured or repaired products |
64. Tact release Time D. Taktzeit E. Production time F. Tempe de production | The time interval through which products or blanks of certain names, standard sizes and designs are periodically produced |
65. Rhythm release Rhythm D. Arbeitstakt E. Production rate F. Cadence de production | The number of products or blanks of certain names, standard sizes and designs produced per unit of time |
66. Technological mode Mode | A set of values of technological process parameters in a certain time interval. Note. Process parameters include: cutting speed, feed, depth of cut, heating or cooling temperature, etc. |
67. Allowance | A layer of material removed from the surface of the workpiece in order to achieve the specified properties of the processed surface. Note. The properties of the workpiece being processed or its surface include size, shape, hardness, roughness, etc. |
68.Operational allowance | Allowance removed during one technological operation |
69.Intermediate allowance | Allowance removed when performing one technological transition |
70.Stock tolerance | The difference between the largest and smallest values of the allowance size |
71. Preparatory-final time D. Vorbereitungs- und Abschluß zeit E. Setup time | The time interval spent on preparing the performer or performers and technological equipment for performing a technological operation and putting the latter in order after the end of the shift and (or) performing this operation for a batch of objects of labor |
72. Piece time D. Stückzeit E. Time per piece | A time interval equal to the ratio of the cycle of a technological operation to the number of simultaneously manufactured or repaired products or equal to the calendar time of an assembly operation |
73. Basics time D. Grundzeit E. Direct manufacture time | Part of the piece time spent on changing and (or) subsequent determination of the state of the subject of labor |
74. Auxiliary time D. Hilfszeit E. Auxiliary time | Part of the piece time spent on performing the techniques necessary to ensure a change and subsequent determination of the state of the subject of work. |
75. Operational time D. Operative time E. Base cycle time | Part of piece time equal to the sum of main and auxiliary time |
76. Time service worker m e hundred D. Wartungszeit E. Time for machine servicing | Part of the piece time spent by the contractor on maintaining technological equipment in working condition and caring for them and the workplace |
77. Time for personal needs D. Zeit für naturliche Bedürfniße E. Time for personal needs | Part of the piece time spent by a person on personal needs and, in case of tedious work, on additional rest |
78. Coefficient piece time | The ratio of the time spent on the direct execution by one or more multi-machine workers of a technological operation at the workplace in question to the sum of the same costs for all technological operations performed during multi-machine maintenance |
TECHNOLOGICAL STANDARDS |
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79.Technological norm | Regulated value of the technological process indicator |
80.Technological rationing | Establishment of technically sound standards for the consumption of production resources. Note. Production resources include energy, raw materials, materials, tools, working time, etc. |
81. Norm time D. Normzeit E. Standard piece time | Regulated time for performing a certain amount of work in certain production conditions by one or more performers of appropriate qualifications |
82. Norm preparatory and final time | The standard time for preparing workers and means of production to perform a technological operation and bringing them to their original state after its completion |
83. Norm piece time | Standard time for performing a volume of work equal to a standardization unit when performing a technological operation |
84. Norm operational time | The time standard for performing a technological operation, which is an integral part of the piece time standard and consists of the sum of the main time standards and the auxiliary time that is not covered by it |
85. Norm main time | The standard time to achieve the immediate goal of a given technological operation or transition to a qualitative and (or) quantitative change in the subject of labor |
86. Norm auxiliary time | The standard time for carrying out actions that create the opportunity to perform the main work that is the goal of a technological operation or transition |
87. Unit rationing | The number of production facilities or the number of employees for which a technical standard is established. Note. The technical standard is understood as the number of parts for which the time standard is set; the number of products for which the material consumption rate is established; the number of workers for which the production rate is set, etc. |
88. Norm production D. Sh ü cknorm E. Standard production rate | A regulated amount of work that must be performed per unit of time under certain organizational and technical conditions by one or more performers of appropriate qualifications |
89. Price | The amount of remuneration to an employee per unit of work performed |
90. Tariff net | A scale that determines the relationship between wages per unit of time and labor qualifications, taking into account the type of work and the conditions for its performance |
91. Discharge work | Indicator characterizing labor qualifications |
TOOLS FOR IMPLEMENTING THE TECHNOLOGICAL PROCESS |
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92. Facilities technological equipment Equipment D. Technologische Ausrüstung | The set of production tools necessary to carry out the technological process |
93. Technological equipment Equipment D. Fertigungsmaschinen E. Manufacturing equipment F. Equipment de fabrication | Technological equipment in which materials or workpieces, means of influencing them, as well as technological equipment are placed to perform a certain part of the technological process. Note. Examples of process equipment are foundry machines, presses, machine tools, furnaces, galvanic baths, test benches, etc. |
94. Technological equipment Equipment D. Ausrü stung E. Tooling F. Outillage | Technological equipment that complements technological equipment to perform a certain part of the technological process. Note. Examples of manufacturing equipment are cutting tools, dies, fixtures, gauges, molds, models, casting molds, core boxes, etc. |
95. Device D.Vorrichtung E.Fixture | Technological equipment intended for installation or direction of an object of labor or tool when performing a technological operation |
96. Tool D. Werkzeug E. Tool | Technological equipment designed to influence the object of labor in order to change its condition. Note. The condition of the object of labor is determined using a measure and (or) measuring device |
SUBJECTS OF LABOR |
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97. Material | The initial item of labor consumed to produce a product |
98. Basic material D. Grundmaterial E. Basic material F. Matière première | Material of the original workpiece. Note. The base material refers to the material whose mass is included in the mass of the product during the technological process, for example, the material of the welding electrode, solder, etc. |
99. Auxiliary material D. Hilfsmaterial E. Auxiliary material F. Matière auxiliaire | Material consumed during a technological process in addition to the main material. Note. Auxiliary materials can be those consumed during coating, impregnation, welding (for example, argon), soldering (for example, rosin), hardening, etc. |
100. Semifinished D. Halbzeug E. Semi-finished product F. Demi-produit | An object of labor subject to further processing at the consumer enterprise |
101. Blank D. Rohteil E. Blank F. Ebauche | An object of labor from which a part is made by changing the shape, size, surface properties and (or) material |
102. Original workpiece D. Anfangs- Rohteil E. Primary blank F. Ebauche première | Preparation before the first technological operation |
103. Sheet stamped product | Part or workpiece made by sheet stamping |
(Changed edition, Amendment, IUS 6-91) |
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104. Casting D. Gußstück E. Casting | Product or workpiece obtained by casting technology |
105. Forging D. Schmiedestück E. Forging | A product or workpiece obtained by technological methods of forging, die forging or rolling. Notes: 1. Forged forging - a forging obtained by the forging process. 2. Stamped forging - a forging produced by the technological method of volumetric stamping. 3. Rolled forging - a forging produced by the technological method of rolling from long products. |
(Changed edition, Amendment, IUS 6-91) |
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106. Product | According to GOST 15895-77 |
107. Accessories product | A product of the supplier company, used as an integral part of the product produced by the manufacturer. Note. The components of a product can be parts and assembly units |
108. Typical product D. Typenwerkst ü ck E. Typified workpiece F. Piece type | A product belonging to a group of products of a similar design, which has the largest number of design and technological features of this group |
109. Assembly set D. Montagesatz E. Assembly set F. Jeu de montage | A group of product components that must be brought to the workplace to assemble the product or its component |